Retrofitting and Upgrading Ficep CNC Machine 12T4 and 16T6

Project Summary

Embarking on the journey of modernization, APS faces the challenge of revamping outdated CNC machines. The mission involves incorporating cutting-edge technology, creating new control panels, rewiring entire systems, and upgrading controllers and servo drives. The goal is to propel APS into the era of advanced manufacturing with improved efficiency and precision.

Location

APS, Vadodara

Sector

Infrastucture

Project Year

2023

Platform

IPC + Control Panel + Motion Controller + Servo Motor and Drive

Challenges

Upgrading Ficep CNC Machine

APS faces a unique retrofitting challenge in modernizing a machine manufactured by a global industry leader while preserving its existing user interface and operating method. The task involves replacing the conventional CNC control system with a state-of-the-art motion controller, ensuring compatibility with contemporary manufacturing standards without disrupting familiar operational procedures.

The challenge lies in seamlessly integrating the new technology while retaining the user interface and operating methods that operators are accustomed to. The goal is not only to enhance the machine’s performance and efficiency through cutting-edge technology but also to preserve the established efficiency and familiarity that come with the legacy interface.

Solutions

  • In their quest to modernize the machine, APS sought the following key features and critical attributes.
  • Elevating the servo drive and motor by transitioning to the Kollmorgen AKD series drive and AKM series motor.
  • Maintaining continuity with the same operating method for operator familiarity.
  • Adapting machine wiring to suit the environment seamlessly.
  • Enhancing performance and precision for optimal machine functionality.

Hardware

  • Control Panel
  • Motion Controller
  • IPC

Software

  • Labview-Based Application: Integration of ISPL, a Labview-based application installed in the IPC, ensuring seamless machine operation.

Results

  • Enhanced Efficiency and Precision : The advanced technology ensures smoother operations, faster response times, and increased accuracy in machining processes, ultimately enhancing overall productivity.
  • Modernized User Experience: The custom-designed control panel and the integration of ISPL, a Labview-based application,
  • Reliability in Harsh Environments: The hardware components, including the servo motors and drives, are designed to withstand challenging environments, resulting in a more durable and dependable machine.