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• Needed multiple operational modes for flexibility in testing and simulation.
• High precision, load capacity, and software usability were essential.
• Integration with SCADA and advanced diagnostics was a must for research environments.

ICES Solutions delivered a complete motion simulation and control solution, combining robust servo motor systems with a flexible SCADA-based interface.
Four operational modes were included:

• Manual Mode – Real-time axis movement control.
• Designated Mode – Move to user-defined angles with acceleration control.
• Profile Mode – Execute predefined motion cycles for repeatability testing.
• Test Mode – Oscillate across ranges for stress and endurance simulations.

Before implementing this system, faced challenges in ensuring the antenna maintained its precise position as required.

Tracking telescop signals was also challenging without this system.

• Create a complete system that can adjust the antenna according to requirements. We will develop various modes tailored to the antenna’s positioning using different modes.
• The system will be capable of moving the antenna to user-defined positions or performing a zig-zag array scan based on a defined step size, achieving 0.01-degree accuracy in both azimuth and elevation.

This project is required to ensure precise real-time alignment between the rotating dome and the telescope, allowing accurate tracking of satellites or celestial objects.

Without this system, the dome’s position would not synchronize with the telescope, leading to obstructions in the field of view and potential data inaccuracies. The automated dome movement, based on the telescope’s position profile, enhances observation efficiency and ensures seamless operation.

• We successfully implemented a system that ensures precise real-time alignment between the dome and the telescope.
• Using an AC VFD drive and induction motor, the dome now rotates with 0.2-degree accuracy.
• The movement profile of the telescope, provided in an Excel sheet, is used to control the dome’s rotation, ensuring it stays perfectly aligned with the telescope during operation.
• This solution eliminates the risk of misalignment and ensures unobstructed, accurate satellite or celestial tracking.

This project was essential to ensure safe and efficient monitoring of gas flow within industrial environments.

Accurate detection of gas flow fluctuations is critical for maintaining operational safety, preventing equipment damage, and avoiding hazardous conditions.

A reliable monitoring system was needed to automatically track gas flow, trigger alarms in case of deviations, and provide operators with immediate notifications to take corrective actions.

• The Gas Monitoring System (GMS) was developed to continuously monitor gas flow and trigger alarms when flow rates deviate from the set values.
• Four alarm types—HH, HL, LH, and LL—were programmed to detect both high and low gas flow conditions.
• The system is available in two configurations, offering either 4-channel or 8-channel monitoring to meet different operational needs.
• Additionally, the system ensures accurate tracking and quick alarm responses to ensure the safety and efficiency of gas operations.

Our project revolutionizes testing by consolidating HI-Power testing and three other crucial tests into a unified SCADA system.

This innovative solution ensures continuous data logging, automatically rejecting drivers that fail any test.

The system’s dynamic dashboard provides real-time insights, while a robust report generation feature allows in-depth analysis.

This comprehensive approach enhances efficiency and accuracy in testing processes.

The integration of these functionalities empowers the project to streamline operations, ensuring not only rejection of faulty drivers but also providing a detailed overview through data visualization and reports.

This project marks a significant advancement in testing technology, offering a holistic solution for seamless and effective testing procedures.

• The system facilitates the generation of testing and packing detail reports for comprehensive documentation.
  Rejecting failed drivers before packing ensures a higher product quality in the market, enhancing overall product integrity.
• A user-friendly interface for an efficient operational experience.