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The company lacked a real-time system to identify on-site FA/FF trained personnel.

In case of an emergency, locating trained responders was time-consuming and inefficient.

There was also no automatic method to validate whether their certification was up to date or to manage their availability status based on presence in the plant.

ICES developed a smart personnel display system that integrates real-time data logging with automatic validation of training status.

Key features include:

• Automatic display of FA/FF trained personnel upon valid punch-in.
• Instant removal of personnel details after punch-out.
• Certification expiry check linked to the MySQL database to ensure only valid-trained staff are shown.

The ECRH Launcher requires extremely precise motion to align mirrors for beam injection.

Existing systems lacked a unified software platform that could manage motion control, provide operational feedback, and store shot-wise movement data for analysis and validation.

ICES built a LabVIEW-based desktop application integrated with motion drives and MySQL database to deliver a complete control and monitoring suite.

The system includes:

• Motion Control & Configuration
• Dual-Axis Control (Poloidal & Toroidal)
• Position Mode and Recipe Mode (multi-step motion sequences).
• Mirror and motor angle monitoring with real-time dials

Real-Time & Historical Analysis:

• Shot-wise data logging
• Interactive trend graphs for motor parameters
• Comparative motion analysis across shots
• Excel export for engineering review
• Real-Time Event Logger for system operations, user logins, fault flags
• Historical Logger for date-wise review and system traceability

The company required a system that could test multiple driver parameters across different stations automatically, with the ability to:

• Define custom test parameters for new products
• Ensure consistent, repeatable evaluation cycles
• Minimize human error and inspection time
• Display instant pass/fail results and alarm on threshold breaches
• Log data for traceability and improve overall quality control

ICES Solutions developed and deployed a robust Automated Testing Machine (ATE) with recipe management and parameter configuration capabilities. Key features included:

• Multi-Station Support for sequential testing.
• Pass/Fail Logic with live status display.
• Recipe Management System for storing and executing custom test setups.
• Parameter Adjustment Interface with secure login.
• Cycle Control Options including pause, resume, and rejection-based hold.
• Automatic Logging of results and NG (Not Good) counts for analysis.

Aneeta Technopack faced the challenge of enhancing the precision and efficiency of its outdated laminate tube header. The existing manual production processes were slow and prone to inconsistencies, resulting in defects and increased operational costs. To address this, the company required an automated solution to retrofit the old header with modern technology, aiming for improved efficiency, greater precision, and reduced downtime.

A servo motor-based solution was implemented to upgrade the outdated header. Key features include:

• The system automates the entire process, from tube body input to the precise molding of the donut, ensuring high-quality attachments and eliminating manual errors.
• Five servo motors are controlled by a motion controller, ensuring efficient production and consistent high-quality results.
• An HMI (Human-Machine Interface) allows operators full control and real-time monitoring of the production process, enabling quick adjustments and optimizing operational efficiency.

The project aims to develop a borewell telemetry system that effectively monitors water flow using advanced sensors and a user-friendly interface.

This system is designed to enhance water management.

• Offering customized control panel systems is designed to boost operational efficiency, flexibility, and user experience by delivering tailored solutions that address specific client requirements. These systems ensure adherence to industry standards, integrate smoothly with existing machinery, and include specialized monitoring features.
• By optimizing both design and functionality, they enable clients to lower costs while receiving ongoing technical support and access to the latest technologies. The system utilizes MQTT protocol for cloud connectivity,
  enabling data transmission from the field to the I-Flow website. The system ensures compliance with CGWA (Central Ground Water Authority) regulations by generating reports on groundwater usage, flow rates & water quality.
• This allows seamless monitoring and analysis of key metrics from any location, providing accessible and up-to-date insights for efficient decision-making.
• Ultimately, this approach enhances performance, safety, and adaptability across a range of industries.