Laminate Tube Body Maker

Project Summary

This project focused on enhancing the performance and efficiency of a Laminate Tube Body Maker, a critical machine in the tube packaging process.

Location

Gandhinagar, Gujarat, India

Sector

Packaging

Project Year

2023 – 2024

Platform

HMI + Control Panel + Motion Controller + Servo Drives & Motors

Challenges

Aneeta Technopack needed a high-speed, high-quality body-making solution for laminate tubes to meet growing production demands while maintaining product consistency.

Solutions

We delivered a servo-based electronic gearing and camming solution capable of producing 120 laminate tube bodies per minute. The system uses nine servo motors, centrally controlled via a motion controller, ensuring synchronized, high-precision operations.

An intuitive HMI (Human-Machine Interface) provides operators with real-time monitoring and full control over the production process, enabling on-the-fly adjustments and optimizing operational efficiency.

Hardware

  • HMI
  • Motion Controller
  • Control Panel

Software

    Results

    • Increased Production Efficiency: Automation boosted production speed and minimized manual intervention.
    • Enhanced Quality Control: Servo systems ensured consistent, defect-free tube bodies.
    • Scalable Architecture: The system can easily scale to support higher production volumes as business needs grow.
    • Advanced Monitoring & Control: Real-time data via HMI and motion controllers enabled performance tracking and rapid response to operational issues.
    • Reduced Costs & Downtime: Automation lowered labor requirements, reduced operational downtime, and cut maintenance costs.