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The Space Applications Centre required a simulation platform to:

• Mimic onboard crew interface conditions
• Display real-time telemetry such as crew health status (ECG, oxygen levels, pulse, temperature, blood pressure)
• Simulate external location parameters (latitude, longitude, altitude)
• Provide real-time video feed switching using IP cameras
• Manage lighting, emergency indicators, alarms, and video demos within the simulation capsule
• Deliver a stable, lab-ready solution suitable for training, testing, and demonstration

ICES Solutions developed a modular IPC and PLC-based control system for the Gaganyaan Crew Module Simulator with the following features:

• Screen 1 & Screen 2: Display system summary, environmental data, health telemetry, lighting control, and emergency status
• Screen 3: Enables live video switching between two IP cameras and plays demo videos for public or training demonstrations
• Physical Controls: Push buttons and toggle switches for controlling screen navigation, camera selection, LED lighting, and emergency system triggers
• Alarm & Emergency Handling: Integrated emergency stop functionality with red visual indicator and siren-based audio alert system

The entire system was designed for precise coordination, real-time monitoring, and easy usability for research and demonstration environments.

Industrial setups often suffer from fragmented monitoring systems, with outdated manual logging, poor real-time insight, and a lack of centralized visibility.

Energy usage remains unchecked, making cost control, preventive maintenance, and operational efficiency difficult to achieve.

The EMS developed by ICES bridges this gap with an advanced yet user-friendly platform built for robust field environments.

Key components include:

Edge Device & HMI Panel

• Edge Device & HMI Panel
• Real-time data collection from multiple energy meters via RS-485
• Communication to SCADA using MQTT over Ethernet
• Touch-enabled 7” HMI Panel for local monitoring
• Phase-wise readings for VLL, VLN, AMP, kW, kVA, kVAR, PF, THD, Frequency
• Instant communication status indicators per meter
• Real-time updates every 1 second

IA-ACU – Advanced SCADA Dashboard

• Real-time and historical trends with comparative analysis
• Mimic, Matrix, and Dashboard views for consumption monitoring
• Automatic and manual report generation (daily, shift-wise, monthly)
• Alarms & event logs for operational traceability
• Multi-user access, with admin-controlled settings and secure login

Aneeta Technopack needed a high-speed, high-quality body-making solution for laminate tubes to meet growing production demands while maintaining product consistency.

We delivered a servo-based electronic gearing and camming solution capable of producing 120 laminate tube bodies per minute. The system uses nine servo motors, centrally controlled via a motion controller, ensuring synchronized, high-precision operations.

An intuitive HMI (Human-Machine Interface) provides operators with real-time monitoring and full control over the production process, enabling on-the-fly adjustments and optimizing operational efficiency.

Before implementation, data related to product testing, failures, and packing counts were fragmented, manually compiled, and often delayed.

This lack of central visibility led to slow decision-making, reduced responsiveness to production issues, and limited insight into shift-wise performance trends.

ICES designed a dynamic KPI dashboard that collects and visualizes real-time data from Automated Test Equipment (ATE), Burn-In (B.I.) units, Hi-Pot stations, and packing areas.

The dashboard provides comprehensive insights into:

• Yield of Product Testing by station.
• Test-wise Pass/Fail Summary.
• Daily Failures in Packing by Shift.
• Shift-wise Final Packing Count (Good, Rejected, Total).
• Monthly Testing & Packing Trends.
• Weekly Pass/Fail Packing Statistics.

All data is stored in a structured MySQL database, enabling historical analysis, traceability, and continuous improvement tracking.

In many industrial facilities, machinery is only inspected during scheduled maintenance or after failure—leading to unexpected breakdowns, production delays, and increased operational costs.

Traditional vibration monitoring is often limited to on-site diagnostics, with no continuous visibility or centralized alert system.

i-Analytics is a robust, modular solution featuring real-time vibration data tracking and analytics.

Key features include:

• Real-Time Monitoring of vibration velocity, kurtosis, temperature, and acceleration.
• Multi-Axis Sensor Support (X, Y, Z) for comprehensive analysis.
• Severity Indicators (Idle, Good, Satisfactory, Unacceptable) with dynamic visual feedback.
• Cloud Connectivity for remote access.
• Historical Trend Analysis and automated report generation.
• Weekly Peak Demand Graphs and today’s top recorded events.
• Smart Thresholds & Alerts for proactive fault identification.